Guangzhou Hengmeida Automation Technology Co., Ltd
Rapid-response, exceptional results - customized solutions for your business.
Add to Cart
Custom PLC Control Cabinet Integrated Pump Station Control Panel
Product Describe:
| Feature Category | Key Characteristics |
| Integrated Control | Centralizes management of submersible pumps, ventilation fans, and auxiliary equipment (level sensors, pressure transmitters) for coordinated operation. |
| Intelligent Automation | Equipped with PLC/microprocessors; enables automatic start/stop, speed regulation (via frequency converters), and main/standby pump switchover based on real-time data (liquid level, pressure, flow). |
| Comprehensive Protection | Includes overload, short-circuit, overvoltage, undervoltage, dry running, and leakage protection to safeguard equipment and extend service life. |
| Remote Monitoring & Communication | Supports remote monitoring, parameter adjustment, and fault diagnosis via RS485, Ethernet, or wireless modules (GPRS/NB-IoT) through SCADA systems, mobile apps, or cloud platforms. |
| Environmental Adaptability | Rugged enclosures with high IP ratings (IP54/IP65) and corrosion-resistant materials; suitable for humid, dusty, or vibrating pump station environments (indoor/outdoor). |
| Compact Design | Space-saving layout with modular components, tailored to fit prefabricated integrated pump stations for easy installation, maintenance, and upgrades. |
| Compliance | Adheres to industry standards (water supply, sewage treatment, flood control) and uses certified electrical components (e.g., Schneider, Siemens) for safety and reliability. |
Design:
IP Grade:
IP54 / IP55 / IP65 / IP66
Suggestion:
| Customization Aspect | Key Recommendations |
| Functional Configuration | Basic: Manual/automatic mode switching, main/standby pump auto-switchover, liquid level/pressure-linked control. |
| Advanced: Add flow monitoring, energy consumption statistics, or pump health diagnosis (vibration/temperature sensing) for predictive maintenance. | |
| Control Precision | For sewage applications: Prioritize anti-clogging logic (e.g., periodic high-speed flushing) and float/ultrasonic level sensor compatibility. |
| For water supply: Adopt PID constant-pressure control with frequency converters to stabilize pressure and reduce energy waste. | |
| Environmental Protection | Outdoor/underground installation: Enhance enclosure protection to IP66, use anti-condensation heaters and corrosion-resistant coatings. |
| Explosive environments (e.g., industrial wastewater): Equip with explosion-proof components (certified to ATEX/IECEx standards) and sealed wiring. | |
| Communication & Integration | Reserve interfaces , Modbus, LoRa, or 4G/5G) for connection to SCADA systems, municipal management platforms, or cloud monitoring software. |
| Add IoT modules for remote parameter adjustment and real-time fault alerts via SMS/app notifications. | |
| Safety & Redundancy | Critical scenarios (flood control): Design dual power supply with automatic transfer switch (ATS) and backup battery for power outages. |
| Add emergency stop buttons, audible-visual alarms, and fault self-diagnosis with clear error codes. | |
| Operation & Maintenance | Simplify operation: Equip with a touchscreen HMI (with multilingual support) or a mobile app for on-site/off-site control. |
| Modular design: Use pluggable terminals and labeled wiring to ease maintenance; include a spare parts kit for quick repairs. | |
| Cost Optimization | Avoid over-customization: Select functions based on actual needs (e.g., small-scale stations may not require remote monitoring). |
| Use cost-effective but reliable components (e.g., branded PLCs with basic models) to balance performance and budget. |